Kakaretso ea Tšebeletso
Mochini oa ho bala li-electrode calendering ke tharollo e tsoetseng pele, e nepahetseng-calendaring e etselitsoeng ho etsa lithium{1}}ion battery electrode. E etsa bonnete ba hore -mofuta o tšoanang oa li-electrode le taolo ea botenya bo sa fetoheng ka har'a ±2μm, e sebelisana le li-cathode tse kang LFP, NMC, le anode ho kenyeletsoa graphite le silicon-carbon. E sebetsa ka lebelo la ho fihla ho 12 m/min le likhatello tse fihlang ho lithane tse 200, seseteme ena e matla e kopanya{9}}ho futhumatsa pele, ho laola tsitsipano ka boiketsetso, ho fokotsa moeli, le{10}}ho lokisa lekhalo la nako. Khokahano ea eona e bohlale ea PLC le HMI e u lumella ho sebetsa ka mokhoa o sa tsitsang, athe likarolo tse phahameng-joalo ka Mitsubishi PLC le{13}lirolara tse nepahetseng{14}li tiisetso tse tšepahalang. E loketse bahlahisi ba betri ea EV le ESS e ikemiselitseng ho ntlafatsa tlhahiso le ts'ebetso ea lisele.
Thepa Overview
Mesebetsi ea lisebelisoa:
(1)HF-ZJ e sebelisoa haholo-holo bakeng sa tlhahiso e tsoelang pele ea lisebelisoa tsa letlapa la lithium{2}}ion battery electrode, ho theola letlapa la electrode ea betri ho teteaneng le botenya bo hlokoang ke ts'ebetso,' me khoele e kotuloa ka mochine o tsoelipanang;
(2) Thepa e lahleloa 45 # foreimi ea tšepe, sebopeho se seholo sa slider, matla a ho jara a maholo, deformation e nyane, matla a ho thetheha a maholo, lebelo la ho bilika le phahame;
(3) E na le mosebetsi oa ho hloekisa le ho hloekisa holim'a metsi;
(4) le tokiso tsitsipano taolo matsoelintsoeke, matsoelintsoeke;
(5) ka sesebelisoa sa ho thibela poleiti;
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(7) Ho laola khatello ea kamehla, lokisa khatello ea oli ka har'a-sehokelo sa mochini;
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Hlahisa 'mapa oa litšupiso
Thepa Tse Amanang
Phallo ea ts'ebetso ea lisebelisoa
Ho phutholoha → sethala sa ho fepa → sistimi ea tokiso → sistimi ea ho laola tsitsipano → sesebelisoa sa ho itšeha → sesebelisoa sa buffer → sesebelisoa sa ho futhumatsa → mochini oa ho futhumatsa → sesebelisoa sa ho hlakola (electrode e mpe feela) → sesebelisoa sa buffer → sisteme ea taolo ea tsitsipano → sistimi ea ho lokisa → sethala sa phepelo → matsoelintsoeke
1. Lisebelisoa tsa lisebelisoa tse kenang
|
Che |
Ntho |
Tekheniki parameter |
|
1. |
Sistimi ea thepa e sebetsang |
Cathode: lithium iron phosphate, lithium cobalt, lithium manganate le lisebelisoa tsa ternary Anode: graphite, silicon carbon, joalo-joalo |
|
2. |
Mokhoa oa ho roala lintho tse kenang |
Ho pota-pota, ho roala liqoaha tse ngata tse sa khaotseng, ho roala ho tsoelang pele, joalo-joalo |
|
3. |
Litlhaloso tse kenang |
1) Substrate botenya: aluminium foil 10 ~ 35μm, koporo foil 6 ~ 25μm 2) Pole botenya: 100-300μm 3) Bophahamo ba coil ea thepa: Max.φ500mm 4) Boima ba 'mele: Max.300kg 5) Phoso ea botenya ba palo: Ka tlase ho kapa ho lekana le ± 2μm Tlhaloso ea moqomo: Bophara ba ka hare 3 lisenthimithara, bolelele bo ka tlase ho kapa bo lekana le 650mm |
|
4. |
Tlhaloso ea sehlahisoa sa sehlahisoa |
1) Phoso ea botenya ba poleiti ea electrode ka mor'a khatello: Ka tlase kapa e lekanang le ± 2μm (tlosa libaka tse sa tloaelehang tsa hlooho le mohatla le bohale) 2) Bophahamo ba li-coil tsa thepa: Max.φ500mm 3) Boima ba 'mele: Max.300kg 4) Phapang ea moeli oa mapheo: Ka tlase ho kapa ho lekana le ± 0.4mm |
Lethathamo la lisebelisoa tsa tekheniki
|
Che |
Ntho |
Theknoloji paramethara |
|
1. |
Boholo ba roll |
Φ400mm×450mm (bophara ba holim'a metsi × bophara ba holim'a metsi) |
|
2. |
Boemo ba ho beha mela |
Hoo e ka bang. Bolelele 4660mm× bophara 2680mm× bophahamo 1800mm (ho sa kenyeletsoe pokello ea ho tlosa moqolo) |
|
3. |
Boholo ba mochine oa khatiso oa rolara |
Hoo e ka bang. Bolelele 2680mm x bophara 780mm x bophahamo 1800mm |
|
4. |
Mmala oa sesebelisoa |
Mmala o tloaelehileng oa mofani oa thepa kapa 'mala o boletsoeng. |
|
5. |
Boima ba sesebelisoa se le seng |
Kakaretso ea boima ba mohala oa tlhahiso: hoo e ka bang 5T, boima ba mochine oa khatiso o ka bang 4T |
|
6. |
Laola-litlhoko tsa ho jara |
Karolo ea rolara e hloka hore mojaro oa fatše o be Kholo ho feta kapa o lekana le 3t/㎡, 'me poleiti e tšehelitsoeng e behiloe ka tlase ho lisebelisoa. |
|
7. |
Khatello ea moea |
0.5Mpa ~ 0.7Mpa (ho tlosa oli le metsi), sekhahla sa phallo: 0.04M3/min |
|
8. |
Tlhokahalo ea tikoloho |
Thempereichara e fapana ho ea ho 0 ho ea ho +45℃C Mongobo o amanang: Ka tlase kapa ho lekana le 50% |
|
9. |
Litlhoko tsa matla |
380V, 50Hz tharo-mohato oa bohlano-seseteme ea terata |
|
10. |
Matla a line kaofela |
Matla a 10KW |
|
11. |
Lebelo la tlhahiso ea rolling |
Boholo.12m/min |
|
12. |
Khatello lipakeng tsa meqolo e 'meli |
Max.200T |
|
13. |
Sekhahla sa ho feta |
E kholo ho feta kapa e lekana le 99% (ho sa kenyeletsoe lisebelisoa tse mpe tse kenang, phepelo ea motlakase, phepelo ea khase le lintlha tse ling tse susumetsang) |
|
14. |
Sekhahla sa ho hloleha ha lisebelisoa |
Ka tlase ho kapa ho lekana le 1% (Ke feela liphoso tse bakoang ke lisebelisoa tse baloang) |
Tlhophiso ea Lisebelisoa
Mohala o tsoelang pele oa tlhahiso ea li-electrode haholo-holo o na le sesebelisoa sa uncoiler, sesebelisoa sa preheating, mochini oa khatiso oa hydraulic roller, rewinder, sistimi ea taolo ea motlakase, pompo ea booster ea motlakase le sesebelisoa sa ho tsamaisana le moeli.
1. Uncoiler
Sesebediswa sena se tshehetsa sesebediswa sa khoele hore se phuthelwe mme se se fepela leloaleng le thethehang. E na le poleiti e tiileng e emeng e otlolohileng (20mm botenya), CNC- foreimi e entsoeng ka chrome e thata, li-linear bearings, sesebediswa sa tekano, shaft ea moea, brake ea phofshoana ea makenete e nang le taolo ea tsitsipano, lirolara tse tataisang, le likarolo tse ling.
Lintlha tse ka sehloohong tsa tekheniki:
- Shaft e thellang: Diameter Ø76mm, bolelele bo sebetsang ke 500mm; air shaft e nang le valve ea taolo, e nang le sethunya sa inflation.
- Bophahamo bo ka holimo ba ho khoasolla: Ø400mm
- Boholo ba moroalo: 300kg
- Selaoli sa tsitsipano: 0.5~50kg (e ka feto-fetoha), ho sebelisoa sesebelisoa sa Sulishun sa ho laola tsitsipano.
- Sesebelisoa sa ho loants'a lehlakore: Se sebelisa sistimi ea taolo ea Dongdeng ka nepo ea ±0.2mm.
2. Splicing Platform
- E entsoe ka poleiti e kopanyang, thipa ea khatello, silinda, le liporo tsa tataiso, tse kopantsoeng le se uncoiler.
- Mokhoa oa ho kopanya: E thusoa ke cylinder{1}driven pressure bar.
- Bophara ba ho kopanya: 400mm
3. Edge{1}}Sesebediswa se Senyang
Mohaho-sesebelisoa sa ho poma se na le foreimi, li-blade tse sehang holimo le tlase, lirola tse phaphametseng, le lirolara tse tataisang. Mosebetsi oa eona o ka sehloohong ke ho tlosa likarolo tse sa koahetsoeng le likarolo tse hlahelletseng ho thibela ho phalla ho sa lekaneng ka lebaka la ho atolosoa ha phapang pakeng tsa libaka tse koahetsoeng le tse sa koahetsoeng.
Lintlha tse ka sehloohong tsa tekheniki:
1) Lebelo le phahameng la lehare: 40 rpm
2) Mohatla{1}}ka bophara ba ho poma: 200mm–400mm (e ka fetoha kamehla)
3) Matla a motlakase: 0.4 kW (mohato oa 3, 380V, 50Hz)
4. Sesebelisoa sa Vibration Damping
E entsoe ka foreime, lirolara tse tataisang tse sa fetoheng, lirolara tse tataisang tse phaphametseng, le liporo tse tataisang tse melang, se fokotsa ho thothomela ha leqephe ha le pitikoloha ho thibela ho robeha.
- Bongata: Lisete tse 2 (e le 'ngoe pele le e 'ngoe ka mor'a leloala).
5. Preheating Device
- Infrared preheating system e nang le thempereichara e ka feto-fetohang Ka tlase ho kapa ho lekana le digrata tse 100 , e nang le tšireletso e fetang{2}}ea mocheso.
6. Hydraulic Roller Press
Leloala ke sesebelisoa sa mantlha sa mohala oa tlhahiso, se nang le foreimi ea tšepe e entsoeng ka tšepe, likhokahano tsa bokahohleng, mochini o fokotsang motlakase, sistimi ea ho lokisa lekhalo, sistimi ea taolo ea motlakase, lipoleiti tsa phepelo ea phepelo le mekhoa ea ho hloekisa lirolara.
Lintlha tse ka sehloohong tsa tekheniki:
1) litekanyo ka kakaretso (L×W×H): ~2800mm × 800mm × 1500mm
2) Litlhaloso tsa rolara (bophara × bophara): Ø400×450mm
- Bophara bo sebetsang hantle: 400mm
- Lebelo la rolara: 2–12 rpm (e sa fetoloe)
- Thepa ea rolara: 9Cr3Mo (tlaleho ea tlhahlobo e fanoe)
- Ho thatafala ha sefahleho: HRC E kholo ho feta kapa e lekana le 66–68
- Ho thatafala ha mocheso: HB280-300
- Botebo ba ho tima: Bo boholo ho feta kapa bo lekana le 18mm
- Radial runout: E ka tlase ho kapa e lekana le ±0.001mm (e lekoa ho cylindrical grinder)
- Ho ba mahoashe ka holimo: Ra{1}}
- Botenya ba Chrome: E kholo ho feta kapa e lekana le 0.18mm
- Ho hloekisa lirolara: Sisteme e fetolehang ea blade scraper ka lebokose la pokello (sete e le 'ngoe ka rolara).
- Kakaretso ea-mokhoa oa radial runout: E ka tlase ho kapa e lekana le ±0.002mm (e lekoa ka cylindrical grinder)
3) Mokhoa oa ho khanna: Phetiso e kopanetsoeng ea bokahohle
4) Matla a motlakase a ka sehloohong: 11kW (2×5.5kW, 380V, 50Hz)
5) Litlhaloso tsa silinda ea Hydraulic: Ø200mm bore, 10mm stroke
6) Matla a phahameng a ho phalla: 3400 kN
7) Khatello ea mohala: 0.45-7.5 t / cm
8) Phetoho ea lekhalo: Sebaka se bohareng sa wedge se nang le khatello ea kamehla ea hydraulic.
- Boemo ba litokiso: 0–2mm
9) Li-roller bearings: P5-grade precision bearings le molybdenum disulfide grease.
10) Khokahano ea ho futhumatsa: Lenonyeletso le potolohang qetellong ea shaft
11) Mokhoa oa ho futhumatsa: Molaoli oa mocheso oa hlobo
12) Sebaka sa ho futhumatsa: Oli ea mocheso (mosebelisi-o fanoe)
13) Thempereichara ea ho futhumatsa: Mocheso oa kamore.–150 degrees (e ka feto-fetohang, pontšo ea digital e nang le alamo e fetang{3}}ea mocheso).
14) Ho tšoana ha mocheso oa holim'a rolara: ± 1℃(ka har'a bophara ba ho sebetsa).
15) Sekhahla sa mocheso: Mocheso oa kamore. ho isa tekanyong ea 80 ka Ka tlase ho kapa ho lekana le metsotso e 60, botsitso Ka tlase ho kapa ho lekana le 100 min.
16) Matla a futhumatsang oli: 2HP, 24kW (karohano 380V, 50Hz phepelo ea matla).
17) Matla a motlakase oa pompo ea oli: 1.5 kW
18) Lebelo le phahameng la phallo ea oli: 220 L / min
19) Boima ba mochine: ~ lithane tse 4,5
20) Mokhoa o tloaelehileng oa mebala
21) Khanna enjene e ka lehlakoreng le letšehali la phepelo ea phepelo.
7. Rewinder
Rewinder e khoaela lisebelisoa tsa elektrode tse phuthoang holim'a shaft ea mantlha. E na le foreimi, li-bearings tse nang le mela, sesebelisoa sa ho tsamaisana le moeli, shaft ea moea, enjene e khutlisetsang morao, clutch ea phofshoana ea makenete e nang le taolo ea tsitsipano, le lirolara tse tataisang.
Lintlha tse ka sehloohong tsa tekheniki:
1) Shaft e khutlisetsang morao: Shaft ea moea, Ø76mm, bolelele bo sebetsang ba 400mm (e nang le valve ea taolo le sethunya sa inflation).
2) Bophahamo bo boholo ba maqhubu: Ø400mm
- Boholo ba moroalo: 400kg
3) Mookameli oa tsitsipano: 0.5-50kg (e fetolehang), tsamaiso ea Sulishun.
4) Ho tsamaisana le Edge: Sistimi ea taolo ea Dongdeng, ho nepahala ± 0.2mm.
8. Mokhoa oa ho laola motlakase
Sistimi ea motlakase e laoloa ka phanele ea ts'ebetso ho khabinete ea taolo, ho kenyelletsa:
1) Taolo ea tsitsipano ea uncoiler ka brake ea phofo ea makenete.
2) Rolling Mill e khannoang ke enjene e kholo e nang le frequency converter bakeng sa tokiso ea lebelo.
3) Rewinder e tsamaisoang ke enjene e nang le taolo ea tsitsipano ka clutch ea phofo ea makenete.
4) Pompo ea booster ea motlakase e fetola khatello ea hydraulic cylinder ka HMI touchscreen.
5) Khokahano ea moeli e laoloang ke li-motors tsa servo.
6) Phetoho ea khatello ea roller ka HMI.
7) Phallo ea lirolara e bonts'itsoeng ho HMI.
8) Tokiso ea lekhalo la roller ka ho kenya letsoho ha HMI.
Linyeoe tsa Kopo
Khamphani ea Molekane
